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Production
Violetta's role
Stretch Raschel lace fabric goes through a number of processes until it reaches consumers in the form of merchandise, or slenderizing underwear. Violetta Group of companies are involved in planning of what kind of fabrics to be used for what kind of lingerie, developing appropriate fabrics according to the planning, and producing the textiles of the required property and quality. The Violetta Group of companies provides apparel makers with desired products made of selected materials.

Planning
デザイン作業写真 Designing
This is one of the most important processes to make the product idea into the reality. According to the proposed concept of apparel makers, we decide the design and property of Raschel lace textiles to be produced. The growing demand for highly functional products with sophisticated designs requires comprehensive know-how covering from materials to designs, and the Violetta Group of companies has built it up over so many years of experiences.

Manufacturing
原糸写真 Preparation
Before starting operation, a knitting machine must have the thread spooled on the 24 beams, or gigantic bobbins. The beams reeled with about 15,000 lines of thread weigh as heavy as almost two tons.

編立て機械 Knitting
The beams weighing two tons with 15,000 lines of thread are installed on the knitting machine. Our facilities have a wide variety of highly advanced knitting devices, including piezo-jacquard machines and electronically-controlled ones.

染色機械 Dyeing
Knitted fabrics are dyed and undergo the final treatment process at the dying companies, to be completed as textiles of the designated colors equipped with the required function and property.

製品検査写真 Inspection
The textiles go through the inspection for the required function, property and quality. Because our products directly contact the skin, they have to pass many tests and examinations before reaching the consumers.

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